Surface Mount Assembly

Home / Services / Surface Mount Assembly

Surface mounted PCB assembly services.

At First Choice Assembly, we understand that evolving technology demands equally advanced solutions. As electronic components become smaller and more complex, our team is committed to delivering precise, high-quality surface mount PCB assemblies using the latest manufacturing equipment and techniques.

From initial prototyping to full-scale production, our West Midlands-based facilities are optimised for speed, accuracy, and flexibility—ensuring every board we produce meets the highest quality standards. Backed by decades of experience and a lifetime warranty, our service is trusted by clients across a wide range of industries.

Surface Mount Precision with Yamaha’s iPulse Technology

Our production lines feature ten Yamaha iPulse pick-and-place machines, capable of handling everything from 0201-size components to large 54mm QFPs. Each machine offers:

  • Placement speeds up to 22,000 components per hour

  • Precision down to 0.3 mm pitches and 0.8 mm BGA row spacing

  • Advanced vision alignment systems for consistent, error-free placement

This powerful combination of speed and precision allows us to deliver high-quality assemblies on tight deadlines without compromising on accuracy.

Flexible Prototyping and Mid-Volume Production

Whether you're looking for a one-off prototype or a mid-volume production run, we provide a flexible assembly solution tailored to your needs. Our process includes:

  • Hand and machine placement options for greater adaptability during prototyping

  • Streamlined transitions from design to production

  • Support for design changes, component sourcing, and testing

This makes us the ideal partner for businesses that need agility during development and reliability in production.

High-Accuracy Screen Printing and Adhesives

Every great PCB assembly starts with precise solder paste application. That’s why we use the DEK NeoHorizon 03 iX fully automatic screen printer, equipped with:

  • Laser-cut, optically inspected stainless steel stencils

  • Zelflex frameless tensioning technology for consistent stencil performance

  • Automated alignment for flawless prints every time

Whether you're applying solder paste or adhesive, our high-accuracy printing process ensures consistency and integrity across every board and batch.

Enquire about PCB Assembly

Comprehensive Inspection with AOI

We take quality seriously. Every assembled board can be inspected using our Automated Optical Inspection (AOI) systems, which check:

  • Solder joint integrity

  • Component orientation and alignment

  • Polarity and component values

This automated inspection helps catch potential issues early, supporting our commitment to zero-defect manufacturing and giving you complete confidence in the reliability of your finished product.

Why Choose First Choice Assembly?

  1. ISO 9001:2015 certified with a focus on quality and repeatability

  2. Lifetime warranty on all assemblies

  3. Centrally located just outside Birmingham for fast UK-wide delivery

  4. Exceptional customer support from prototyping to production

  5. British and Irish Assembly of PCBs for quick turnaround

Whether you’re launching a new product or scaling up an existing one, our surface mount PCB assembly service offers the precision, speed, and flexibility you need.

Call us 01384 891 991

Interested in our surface mount assembly services?

Get in touch with our team and we can supply a detailed quote for your project requirements.

Contact

PCB assembly machines in our surface mount assembly room.
First Choice assembly's surface mount assembly line in our surface mount assembly room.

Why choose FCA?

From concept to completion

At First Choice Assembly, we support your project every step of the way. Our skilled team collaborates with you to transform initial ideas into detailed designs, ensuring each PCB meets precise specifications. We handle material sourcing, prototyping, and full-scale assembly in-house, guaranteeing quality and efficiency at every stage.

With rigorous testing and lifetime assurance on all products, we deliver reliable solutions that meet industry standards and bring your vision to life.

Full Turnkey Solutions

First Choice Assembly offers complete end-to-end PCB solutions, handling everything from design and sourcing to assembly, ensuring a seamless, efficient process for clients.

Bespoke Design In-House

First Choice Assembly’s expert team provides custom PCB designs tailored to unique project specifications, bringing flexibility and precision to every build.

Lifetime Assurance

Our commitment to value is backed by a lifetime warranty against manufacturing defects. Underscoring our commitment to quality and providing long-term reliability for all manufactured products.

Helping our partners to produce cost effective quality products.

Experience, reliability and quality.

At First Choice Assembly we specialise in the manufacture and assembly of printed circuit boards for a wide range of applications. We manufacture surface mounted printed circuit boards, conventional or hybrid PCBs, all made to our partners specification.

Here at First Choice Assembly we have 30 years experience of PCB assembly and manufacturing and within this time we have dealt with and supplied printed circuit boards to a large number of industry sectors.

About First Choice Assembly